Machine Automation Controller Market By Controller Type, By Form Factor, By Industry and By Region – Global Opportunities and Forecast, 2020-2027
Machine Automation Controller Market By Controller Type (Distributed Control System (DCS), Programmable Logic Controller (PLC), and Industrial PC), By Form Factor (IP65, IP20, and Others), By Industry (Process Industries and Discrete Industries), and By Region – Global Opportunities and Forecast, 2020-2027
Machine Automation Controller Market was valued at USD 33,700 Million in 2019 and is expected to register a CAGR of 4.3% during the forecast period.
Machine Automation Controller (MAC) is designed to integrate multiple specialized controllers such as motion, sequence, vision, operator safety, and RFID tracking to a single controller using the system synchronization process. These controllers facilitate a real-time scheduler to manage motion, network, and user application updates at the same time. Machine automation controllers consist of a high-speed motion and I/O controller with the ability to integrate vision data, change servo parameters, and keep motor shafts synchronized.
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The major factors boosting the demand of the Global Machine Automation Controller market include the increasing focus to reduce overall operational cost, rising need to enhance productivity in the process industry, and the growing trend of using robots in the manufacturing sector. The tremendous rise in consumer electronic goods across the globe is accelerating the growth of the semiconductor industry, thereby driving the demand for machine automation controllers. With the rapid growth in industrial automation and the coming of the Internet of Things (IoT) based products and solutions, the manufacturers are mainly focusing on advanced technological development to capture the changing demand of the end-users. The continuous innovation will create new opportunities in the market, thus attracting a large number of consumers towards the machine automation controller. The growing digitalization and industry revolution 4.0 are promoting the adoption of automated processes across various industries, including the automotive industry and manufacturing industries, which will drive the growth of the market. On the other hand, the high safety related to the usage of machine automation controllers and the high maintenance cost will hamper the growth of the market during the forecast period.
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Based on the machine controller type, the Distributed Control System (DCS) segment is expected to grow at a higher CAGR during the forecast period owing to the increasing demand of the DCS at the global level driven by its ability to manage complex automation processes in the large production plants. The rising demand for the centralized controlling system will encourage end-users to opt for a distributed control system, which in turn, will boost the demand of the market. The Distributed Control System is integrated computerized system that involves a supervisory level of control to oversee various sub systems. In addition to this, DCS helps in improving the effectiveness in operations, optimizes maintenance routine at the plant level, and enhances safety and reliability. All these exceptional advantages of DCS is driving its growth in the market.
Based on the form factor, the IP65 segment is anticipated to lead the market during the forecast period due to the increasing demand for IP65 rated machine automation controllers across various industries. These controllers are often used in an industrial environment where the automated system is in regular contact with dust, liquid, and solid objects. The IP65 rated automation controller protects against dust and low-pressure jets of liquid from all directions.
Based on the industry, the energy and power segment is expected to grow at a higher CAGR during the forecast period owing to the increasing adoption of the automation process, especially in the power generation companies across the globe. The machine automation controller allows the automation of numerous processes such as electricity generation, transmission, and distribution. In addition to this, the growing rate of population in developing economies such as China and India is increasing the energy requirement, thereby fuelling the demand for machine automation controller to increase production level. The continuous technological development in the power distribution sector is creating new growth opportunities for machine automation controllers.
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Based on the region, the Asia-pacific region is anticipated to lead the market during the forecast period. The increasing domestic demand for automated controllers driven by the establishment for manufacturing units in numerous industries, including automotive, chemicals, food & beverages, and semiconductor & electronics industries across the Asian countries, is the key factor driving growth in this region. The growing labor rate, increasing operational cost, and rapidly evolving manufacturing processes are motivating the companies to adopt automation technologies in order to save their time and money.
Various notable players in the Machine Automation Controller market include OMRON Corporation, ABB Group, Siemens AG, Schneider Electric SE, Emerson Electric Co., Yokogawa Electric Corporation, Delta Electronics, Inc., Honeywell International Inc., Mitsubishi Electric Corporation, Rockwell Automation, Inc., Robert Bosch GmbH, and Beckhoff Automation GmbH & & Co. KG.
Key Developments:
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- In Dec 2019, ABB launched IP67 rated IRB 1100 robot, powered by the OmniCore C90XT controller. The robot is specially designed for a rough environment with enhanced protection against water and dust.
- In Nov 2018, Emerson opened a new facility and first industrial solutions center in Jukjeon, South Korea. The center will use USD 25 million worth of facilities to serve Emerson’s automation solutions to its customers in the region. The new facility provides features an advanced system staging, training, and servicing capabilities.
The Global Machine Automation Controller market has been segmented based on the controller type, form factor, industry, and region. Based on the controller type, the market is categorized into the Distributed Control System (DCS), Programmable Logic Controller (PLC), and Industrial PC. Based on the form factor, the market is further segmented into IP65, IP20, and Others. Based on industry, the market is further segmented into Process Industries and Discrete Industries. Based on the process industry, the market is segmented into oil & gas, energy & power, food & beverages, chemicals, pharmaceuticals, metals & mining, pulp & paper, and others. Based on the discrete industry, the market is segmented into automotive, aerospace & defense, semiconductor & electronics, and medical devices.
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Key questions answered in this research report:
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- At what pace is the Global Machine Automation Controller market growing? What will be a growing trend in the future?
- What are the key drivers and restraints in the Global Machine Automation Controller market? What will be the impact of drivers and restraints in the future?
- What are the regional revenue and forecast breakdowns? Which are the major regional revenue pockets for growth in the Global Machine Automation Controller market?
- Which industry generated maximum revenues in 2019 and identify the most promising industries during the forecast period?
- What are the various type of controllers in the Global Machine Automation Controller market, and how they are poised to grow?
- What companies are the major participants in this market and their business strategies, how does the competitive landscape look like?
Report Coverage |
Details |
Market Base Year |
2019 |
Market Forecast Period |
2020-2027 |
Market Revenues (2019) |
USD 33,700 Million |
Base Year & Forecast Units |
Revenues (USD Million) |
Market Segment | By Controller Type, By Form Factor, By Industry, By Region |
Regional Coverage | Asia Pacific, Europe, North America, and RoW |
Companies Profiled | OMRON Corporation, ABB Group, Siemens AG, Schneider Electric SE, Emerson Electric Co., Yokogawa Electric Corporation, Delta Electronics, Inc., Honeywell International Inc., Mitsubishi Electric Corporation, Rockwell Automation, Inc., Robert Bosch GmbH, and Beckhoff Automation GmbH & & Co. KG; a total of 12 companies covered. |
25% Free Customization Available | We will customize this report up to 25% as a free customization to address our client’s specific requirements |
Market Segmentation
Global Machine Automation Controller Market by Controller Type
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- Distributed Control System (DCS)
- Programmable Logic Controller (PLC)
- Industrial PC
Global Machine Automation Controller Market by Form Factor
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- IP65
- IP20
- Others
Global Machine Automation Controller Market by Industry
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- Process Industries
- Oil & Gas
- Energy & Power
- Food & Beverages
- Chemicals
- Pharmaceuticals
- Metals & Mining
- Pulp & Paper
- Others
- Discrete Industries
- Automotive
- Aerospace & Defense
- Semiconductor & Electronics
- Medical Devices
- Process Industries
Global Machine Automation Controller Market by Region
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- North America Machine Automation Controller Market
(Option 1: As a part of the free 25% customization)- North America Machine Automation Controller Market by Controller Type
- North America Machine Automation Controller Market by Form Factor
- North America Machine Automation Controller Market by Industry
- US All-Up Machine Automation Controller Market
- Canada All-Up Machine Automation Controller Market
- Europe Machine Automation Controller Market
(Option 2: As a part of the free 25% customization)- Europe Machine Automation Controller Market by Controller Type
- Europe Machine Automation Controller Market by Form Factor
- Europe Machine Automation Controller Market by Industry
- United Kingdom (UK) All-Up Machine Automation Controller Market
- Germany All-Up Machine Automation Controller Market
- France All-Up Machine Automation Controller Market
- Spain All-Up Machine Automation Controller Market
- Rest of Europe All-Up Machine Automation Controller Market
- Asia-Pacific Machine Automation Controller Market
(Option 3: As a part of the free 25% customization)- Asia-Pacific Machine Automation Controller Market by Controller Type
- Asia-Pacific Machine Automation Controller Market by Form Factor
- Asia-Pacific Machine Automation Controller Market by Industry
- China All-Up Machine Automation Controller Market
- India All-Up Machine Automation Controller Market
- Japan All-Up Machine Automation Controller Market
- Rest of APAC All-Up Machine Automation Controller Market
- ROW Machine Automation Controller Market
(Option 4: As a part of the free 25% customization)- RoW Machine Automation Controller Market by Controller Type
- RoW Machine Automation Controller Market by Form Factor
- RoW Machine Automation Controller Market by Industry
- Brazil All-Up Machine Automation Controller Market
- South Africa All-Up Machine Automation Controller Market
- Saudi Arabia All-Up Machine Automation Controller Market
- UAE All-Up Machine Automation Controller Market
- Rest of world (remaining countries of the LAMEA region) All-Up Machine Automation Controller Market
- North America Machine Automation Controller Market
Global Machine Automation Controller Market Leading Players (Option 5: As a part of the free 25% customization – Profiles of 5 Additional Companies of your Choice)
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- OMRON Corporation
- ABB Group
- Siemens AG
- Schneider Electric SE
- Emerson Electric Co.
- Yokogawa Electric Corporation
- Delta Electronics, Inc.
- Honeywell International Inc.
- Mitsubishi Electric Corporation
- Rockwell Automation, Inc.
- Robert Bosch GmbH
- Beckhoff Automation GmbH & & Co. KG
Frequently Asked Question About This Report
Machine Automation Controller Market [UP720A-00-0620]
The major factors boosting the growth of the Machine Automation Controller market include the increasing focus to reduce overall operational cost, rising need to enhance productivity in the process industry, and the growing trend of using robots in the manufacturing sector.
The various segment in the market are distributed Control System (DCS), Programmable Logic Controller (PLC), and Industrial PC.
The major participants in the Machine Automation Controller market include OMRON Corporation, ABB Group, Siemens AG, Schneider Electric SE, Emerson Electric Co., Yokogawa Electric Corporation, Delta Electronics, Inc., Honeywell International Inc., Mitsubishi Electric Corporation, Rockwell Automation, Inc., Robert Bosch GmbH, and Beckhoff Automation GmbH & & Co. KG.
The growth rate of Machine Automation Controller Market during forecast period is 4.3%.
- Published Date: Jun-2020
- Report Format: Excel/PPT
- Report Code: UP720A-00-0620
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Machine Automation Controller Market By Controller Type, By Form Factor, By Industry and By Region – Global Opportunities and Forecast, 2020-2027
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